The TCS RotorOne vertical die-casting machine is the perfect turnkey solution for producing small/medium rotors for electric motors at high production rate. Our patented equipment is purposely designed to easily work as a standalone cell or be integrated with automatic lines.
Rotor ext. diameter
Aluminum quantity
Single cavity approach
Injection force
The TCS RotorOne is designed to operate as a cold chamber machine with vertical injection. Its unique design features two rotating tables, which handle multiple lower single-cavity dies and container/plunger groups.
Thanks to this configuration, during rotor injection and cooling, it is possible to perform all ancillary operations in hidden time and to maintain short cycle times with the benefit of producing a single rotor for each injection.
Required injection force and speed are typically lower than horizontal die-casting for the same product class.
High production rates: Fully automatic operations, including automatic aluminum dosing, lubrication, and load-unload procedures, ensure efficiency and speed.
Quick die change: Minimal downtime with production change times ranging 10-30 minutes, depending on machine and die dimensions. No setup is needed to change only stack height.
Significantly smaller and simpler molds compared to other production solutions.
Enhanced cast part quality: The machine injects molten metal vertically, with very short injection channels, reducing turbulence and gas entrapment, resulting in lower porosity and improved electrical efficiency for your cast parts.
Versatility: This injection unit is adaptable to many applications, including welded or interlocked stacks, loose lamination with casting mandrels, featuring open or closed slots, and different raw materials like pure Al or Al-Si alloy.
Space-efficient design: The compact design requires minimal space, often eliminating the need for a foundation pit, making it easy to position in your workshop.
Minimized rotor deformation: The unique tool and die-casting unit design ensures the machine’s closing force does not directly affect the lamination stack, thanks to a dedicated and adjustable compensation system.
Reduced slug weight: Achieve reduced slug weight through a single-cavity die and short straight gates.
Low operating costs: Easy maintenance and low operating costs make this product cost-effective.
Contact us today to discuss your specific needs and find out how our custom solutions can enhance your production process. Don’t wait — let’s create excellence together!
We and selected third parties use cookies or similar technologies for technical purposes and, with your consent, for user experience, metrics, and marketing (including personalized ads), as specified in the Cookie Policy. You can freely give, deny, or withdraw your consent at any time by accessing the preferences panel. Denying consent may make certain features unavailable. Click the “Accept” button to consent. Click the “Reject” button or close this notice to continue without accepting.
The following panel allows you to customize your consent preferences for any tracking technologies used to enable us and our partners to perform the functions and activities described below. To learn more about how these cookies are used and how they work, see our Cookie Policy. You can review and change your choices at any time. Keep in mind that refusing consent for a specific purpose may result in some features becoming unavailable.
Necessary and Functional: These trackers are used for activities that are strictly necessary for the operation or provision of the service requested by the user and therefore do not require the user’s consent.
Statistic: These trackers help us measure traffic and analyze user behavior with the goal of improving our service. Accept / Reject
Targeting and advertising: These trackers help us deliver marketing content tailored to your behavior and to manage, serve, and monitor ads. Accept / Reject
