As energy prices increase and product sustainability is more and more relevant, insulation becomes a key feature for water heaters as it significantly cuts energy loss. The growing interest of customers in products with higher energy classes and EU energy regulations means that the water heater market needs new solutions with higher quality insulation and better efficiency.
Depending on the production process or the insulation used for your boilers, our team will custom-design, build and install the entire foaming plant for naked-foamed boilers and jacketed tanks.
These plants include pentane-ready dosing units and mixing heads, customized foaming lines, manual & automatic self-contained molds (with automation for handling, release agent & loading/unloading), raw chemical storage solutions, ventilation, control & safety systems that are ATEX compliant for pentane use.
This single-step process injects PUR directly around the tank inside a closed mold, using an integrated vacuum system. Compatible with all mold types, this technology significantly reduces PUR consumption and achieves a lower, more consistent foam density — resulting in improved insulation performance.
Proven benefits for integrated vacuum technology:
For in-shell foaming, the boiler is assembled before the polyurethane is dispensed, and foam injected into the pre-assembled boiler. As a single supplier and integrator, we offer a customized dosing unit along with turntables, in-line production setups, jigs, conveyor systems, and raw chemical storage solutions.
Our production lines are capable of foaming boilers every 60 seconds, accommodating a wide range of sizes and capacities.
In-shell foaming benefits:
Contact us today to discuss your specific needs and discover how our custom solutions can enhance your production process. Don’t wait — let’s create excellence together!
We and selected third parties use cookies or similar technologies for technical purposes and, with your consent, for user experience, metrics, and marketing (including personalized ads), as specified in the Cookie Policy. You can freely give, deny, or withdraw your consent at any time by accessing the preferences panel. Denying consent may make certain features unavailable. Click the “Accept” button to consent. Click the “Reject” button or close this notice to continue without accepting.
The following panel allows you to customize your consent preferences for any tracking technologies used to enable us and our partners to perform the functions and activities described below. To learn more about how these cookies are used and how they work, see our Cookie Policy. You can review and change your choices at any time. Keep in mind that refusing consent for a specific purpose may result in some features becoming unavailable.
Necessary and Functional: These trackers are used for activities that are strictly necessary for the operation or provision of the service requested by the user and therefore do not require the user’s consent.
Statistic: These trackers help us measure traffic and analyze user behavior with the goal of improving our service. Accept / Reject
Targeting and advertising: These trackers help us deliver marketing content tailored to your behavior and to manage, serve, and monitor ads. Accept / Reject
