Electrolux implements another turnkey plant for domestic refrigerators
Domestic refrigerator production was forever changed when Cannon and Electrolux formed a thriving partnership based on a shared commitment to innovation and excellence.
Electrolux: the client
Electrolux is not only a world leader in producing home appliances, but is also one of the world’s most well-known brands, synonymous with quality, reliability and strong sense of aesthetic. They chose us to provide a new plant in Susegana, Italy for producing domestic refrigerators.
The challenge
As the refrigerator market evolves, the emphasis shifts more and more towards energy efficiency. This collaboration has yielded remarkable advancements in fast-reaction foams, which incorporate specific additives that enhance their structure and insulative properties. These additives are crucial for achieving exceptional energy efficiency levels. But manufacturing fast-reaction foams presents unique challenges, including the need for precise and rapid injection of the formula, which flows slowly due to its quick reaction.
Our innovative design targeted — and overcame — those obstacles by using four strategic injection points on the back of the refrigerator, guaranteeing a fast, uniform foam distribution. The result? A superior product with superior performance.
Our solution
Two cabinet foam lines, equipped with our patented short-stroke fixture and four-point injection, revolutionized manufacturing. This innovative system, designed for highly reactive foams, significantly reduces cycle time and maximizes productivity. Four injection points, four mixing heads, simultaneous foam injection. To accomplish this, we developed and supplied custom-built dosing units to handle the synchronous operation of four mixing heads.
Their state-of-the-art plants use our new “Talking Head” technology. Equipped with multiple cutting-edge sensors, these intelligent heads capture vital information during foam production.
This enables in-depth analysis and proactive maintenance planning, ensuring uninterrupted operations and optimized performance. Thanks to these innovative technologies, the Susegana plant set new standards for foaming.
The advancements don’t end there. These two foam production lines are remarkably flexible, seamlessly handling two distinct formulations. This gives operators the possibility to choose the desired formulation for each application, providing enhanced control and adaptability. Being able to switch formulations on the fly streamlines production and optimizes resource utilization, resulting in improved efficiency and reduced downtime.
